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[ISA PDF] Advanced Temperature Measurement and Control Second Edition Gregory K. McMillan

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Advanced Temperature Measurement and Control
Second Edition, Gregory K. McMillan,YEAR 2011
ISBN 978-1-936007-38-7



Contents
Preface ix
Chapter 1 Temperature Measurement 1
1-1. Introduction and Overview 1
1-2. Thermocouples and RTDs 12
1-3. Selection of a Temperature Sensor 20
1-4. Specifications 21
1-5. Setup and Calibration 23
1-6. Installation 23
1-7. Maintenance 33
Exercises 35
References 35
Chapter 2 Measurement Error 37
2-1. Heat Conduction Error 37
2-2. Radiation Error 46
2-3. Dynamic Error 48
2-4. Velocity Error 51
2-5. Electronic Error 52
2-6. Sensor Error 56
2-7. Nonlinearity Error 61
2-8. Decalibration Error 63
2-9. Insulation Error 65
2-10. Leadwire Error 66
2-11. Error Accumulation 68
2-12. New Sensors 70
Exercises 74
References 75
Chapter 3 Basic Feedback Control 79
3-1. Introduction 79
3-2. PID Modes, Structure, and Form 82
vi Advanced Temperature Measurement and Control
3-3. PID Tuning 94
3-4. Adaptive Control 109
3-5. Set-Point Response Optimization 113
Exercises 119
References 119
Chapter 4 Process Dynamics 121
4-1. Introduction 121
4-2. Performance Limits 122
4-3. Self-Regulating Processes 132
4-4. Integrating Processes 137
Exercises 141
References 141
Chapter 5 Exchangers 143
5-1. Process and Equipment Design Considerations 143
5-2. Disturbances and Difficulties 147
5-3. Effect of Loop Performance 148
5-4 Controller Tuning 149
5-5. Control Errors 152
5-6. Control Strategies 156
Exercises 157
References 158
Chapter 6 Reactors 159
6-1. Process and Equipment Design Considerations 159
6-2. Disturbances and Difficulties 160
6-3. Loop Performance 163
6-4. Controller Tuning 164
6-5. Control Errors 170
6-6. Control Strategies 171
Exercises 177
References 178
Chapter 7 Columns 179
7-1. Process and Equipment Design Considerations 179
7-2. Disturbances and Difficulties 181
7-3. Effect of Loop Performance 183
7-4. Controller Tuning 183
Contents vii
7-5. Control Errors 184
7-6. Control Strategies 185
Exercises 191
References 192
Chapter 8 Vessels, Desuperheaters, Dryers, Kilns, Calciners,
Crystallizers, Extruders, Chambers, and Rooms 193
8-1. Process and Equipment Design Considerations 193
8-2. Disturbances and Difficulties 195
8-3. Effect of Loop Performance 196
8-4. Controller Tuning 197
8-5. Control Strategies 197
Exercises 206
References 206
Chapter 9 Wireless 207
9-1. Introduction and Overview 207
9-2. Principles 216
9-3. Security and Reliability 220
9-4. Communication Rules 224
9-5. Process Control 238
9-6. Installation of a Wireless Network 251
Exercises 253
References 254
Appendix A – Suggested Readings and Study Materials 257
Appendix B – Solutions to Exercises 259
Appendix C – Unification of Controller Tuning Relationships 271
Appendix D – Physical Property Data 281
Appendix E – Emissivities 285
Appendix F – First Principle Process Gains, Dead Times, and
Time Constants 287
Appendix G – FORTRAN Subroutine for Dynamic Simulation of
Extruders 301
viii Advanced Temperature Measurement and Control
Appendix H – Convective Heat Transfer Coefficients 307
Appendix I – Implementation Checklist for Best Performance 311
Index 315

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Advanced Temperature Measurement and Control Second Edition

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